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18-1120_LAYNE CHRISTENSEN COMPANY_Project Estimate agyne � A QRA177E COMPANY 11/8/2018 Quote: 94616A Tim O'Neal City of San Juan Capistrano 32400 Paseo Adelanto San Juan Capistrano,CA 92675 Re: Steeplechase Booster Station-Furnish and Install New Pump and Motor Dear Tim, We are pleased to present our project estimate for the referenced work to be performed at Steeplechase Booster Station. Layne will furnish and install new pumps as described below. Included is 25'of NSF fusion-bonded lined and coated steel column,416 stainless shaft and shaft retainers for each pump,flexible coupling on discharge for each pump. New fabricated steel discharge heads will be built to same dimensional design as on existing heads. We will need one of the heads for obtaining all dimensional information. Prevailing Wage Rates apply to all on-site labor. This estimate assumes re- using existing conduit and motor conductors from control panels. Bowl assembly will be fusion-bonded epoxy coated, intermediate column assembly will be lined and coated, discharge head will be lined and coated NSF certified fusion- bonded coating. See attached submittal for details. Bowl assembly impellers will be dynamically balanced. Assumes no acetylene cutting and/or welding is required for installing the flex couplings. Option for new wear rings, provided. Our estimate is valid for 30 days. Applicable taxes, bonds, and special insurance requirements are included with this estimate. Please contact your Layne Christensen Company representative if you have any questions. Layne Christensen Company has been the industry leader in groundwater development since 1882. Our full range of water- related service encompasses: initial site selection;well field design and development; well drilling and development; pump installation and repair;water treatment; aquifer investigation and remediation;and well rehabilitation. Thank you for choosing Layne Christensen Company and giving us the opportunity to be your water resource solution provider. Sincerely, Layne Christensen Company Cheyne W410 Account Manager (909)320-9001 WATER RESOURCES 1717 Park Ave, Redlands, CA 92373 I Office 909-390-2833 I Fax 909-390-6097 I layne.com (yyne � A mum'COMPANY 11/8/2018 Quote: 94616A Steeplechase Booster Station 1. Mobilation- Demobilization Each $3,070.00 2. Labor to Install QTY(2)Pumps Each $10,980.00 3. Materials Qty Units Unit Price Ext Price Booster pump and Motor w/25' of Column(per submittal) 2 Each $21,728.00 $43,456.00 Motor electrical splice materials 2 Each $57.00 $114.00 Suction can NBG set 2 Each $80.00 $160.00 Discharge flange BBG set 2 Each $43.00 $86.00 4" Steel Flexible Coupling 2 Each $93.00 $186.00 Freight 1 Each $300.00 $300.00 Sub-Total $44,302.00 4. Bonds,Insurance, Special Requirements Each $500.00 Sub-Total $58,352.00 Tax $3,410.19 Consumables $182.81 Estimated Price $61,945.00 3a. (Optional) Wear Rings Qty Units Unit Price Ext Price 1 Each $198.00 $198.00 Sub-Total $198.00 Tax $15.35 Option Total $213.35 Our estimate is valid for 30 days. Please contact your Layne representative if you have any questions. WATER RESOURCES 1717 Park Ave, Redlands, CA 92373 I Office: 909-390-2833 I Fax 909-390-6097 I layne.com (14yne ® A CIRMITE COMPANY 11/8/2018 Quote: 94616A Steeplechase Booster Station CONFIRMING ORDER The undersigned Client instructs Layne Christensen Company to proceed with the work described with the understanding that Layne's Standard Terms and Conditions and attached documents are hereby incorporated as part of this Confirming Order. Work to be performed per attached quote 94616A. CLIENT CONTRACTOR City of San Juan Capistrano Layne Christensen Company By: By: Title: Title: Account Manager Date: Date: 11/8/18 WATER RESOURCES 1717 Park Ave, Redlands, CA 92373 I Office: 909-390-2833 I Fax: 909-390-6097 I layne.com SUBMITTAL (- ) istenQuote ID: 9004-181016-001:0:1 QTY: 1 VIC-FLTM 7CLC, 11 Stages PERFORMANCE ON DESIGN CURVE AT 1750 RPM Shut Off Design[2] Run Out; ] Flow(USGPM) 0.0 200.0 0.0 Best Efficiency 81.30%at 184.0 USgpm TDH-Bowl(ft) 373.0 257.0 0.0 Design Flow%BEP 108.70 TDH-Disch Flange(ft) -194.6 521.9 - Pump Efficiency 79.57% Bowl Efficiency(%) - 80.50 - Overall Efficiency 74.00 Power(Hp) - 16.1 - Max Power(NOL) 16.7 Hp at 250.0 USgpm NPSHr(ft)Hi 5.4 - Max Power(NOL)at Max Trim 17.4 Hp at 253.0 USgpm NPSH Margin(ft)[1] - 42.2 - Specified NPSH Ratio 1.1 Hydraulic Thrust(lb) 1305.5 899.5 0 0 Thrust Load Power Loss 0.12703 Hp Thrust(Ib) 1349.4 927.0 0.0 Total Flow Derate Factor 1.00 Pressure-Bowl(psi) 161.5 111.3 - Total Head Derate Factor 1.00 Pressure-Disch Flange(psi) -84.2 225.9 - Total Efficiency Derate Factor 1.00 Min Submergence(Inch)[3] - 16.84 - Actual Submergence 180.00 in Friction Loss(ft)[4] - 0.29 - Shaft Friction Power Loss 0.04 Hp Lineshaft Elongation(Inch) 0.00576 0.00397 - Min Flow(MCSF) 45.9 USgpm Column Elongation(Inch) 0.00042 0.00042 - kWh per 1000 gal 1.09058 Lateral(Inch) 0.13534 0 13355 - Impeller Running Clearance 0.13 in [1]at 1st impeller eye [2]rated values [3]from bottom of pump [4]from bowl to disch flange [5]based on user entered TDH OPERATING CONDITIONS FLUID CHARACTERISTICS Specified Flow 200.00 USgpm Fluid Water Design TDH(Bowl) 257.0 ft Fluid Temperature 68.0°F Rated Speed 1750 RPM Specific Gravity 1.0000 Atmospheric Pressure 15 psi Viscosity 1.0017 cP TPL 15.00 ft Vapor Pressure 0.3393 psi Can Length 183.13 in Density 62 lbs/ft' NPSHa at 1st Impeller 47.6 ft NPSHa at Grade 33.9 ft Suction Pressure 115.0 psi Suction TDH 265.7 ft MATERIALS & DIMENSIONS Bowl Data Bowl Data Bowl Material Cast Iron with Glass Enamel Tube Adapter Bearing Not Included Bowl Material Derate Factor 1.00 Material Impeller Material 316SS Impeller Trim 5.19 in Additional Stage Impeller 316SS Max Impeller Trim 5.25 in Material Thrust K-Factor 3.5 Lb/Ft Impeller Matl Derate Factor 1.00 Bowl Pressure Limit 350 psi Bowl Shaft Material 416SS Available Lateral 0.50 in Impeller Attachment Taper Lock Bowl Assembly Length(BL) 79.44 in Taper Lock Material 416SS Disch Bowl Length OLS(LO) 3.75 in Discharge Bowl Material Cast Iron Disch Bowl Length ELS(L2) 4.38 in Suction Type Bell Bowl Shaft Diameter 1 3/16"[30.2 mm] Suction Material Cast Iron Impeller Balance Dynamic Two Plane Balance Bowl Bolting Material 316SS Impeller Design Enclosed Sand Collar 304SS Bowl Wear Ring Not Included Pipe Plug Iron Impeller Wear Ring Not Included Suction Bearing Bronze Suction Pipe Diameter No Suction Pipe Discharge Bowl Bearing Bronze Bowl Diameter(D) 7.50 in Intermediate Bowl Bearing Bronze Bowl Length(L3) 6.38 in Strainer Type Not Included Bowl Flange Diameter(A) 2.81 in DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number Serial Number SUBMITTAL Christensen Quote ID:9004-181016-001:0:1 QTY: 1 VIC-FLTM 7CLC, 11 Stages Bowl Data Bowl Data Bowl Flange Thickness(E) 5.30 in Max Bowl Shaft Diameter 1.19 in Floor Clearance(X) 5-75 in Bowl Shaft Length 85.80 in Min Column Diameter 4 in Bowl Shaft Power Limit 128.10 Hp Max Column Diameter 6 in Bowl Specials Column Data Column Data Column Type Threaded Column Retainer Design Separate Column Diameter 5"[127mm] Maximum Bearing Spacing 5 ft(1.5 m)Spacing Lineshaft Diameter 1 in[25.4 mm] Max Column Section Length 60 in Column Pipe Material Carbon Steel Number of Bearings 1 Lineshaft Material 416SS Fabrication Welding Option Not Included Lineshaft Bearing Material Rubber(dog bone) Column Length(COL) 100.56 in Lineshaft Coupling Type Threaded Column Wall Thickness 0.25 in Lineshaft Coupling Material 416SS Column Load 604.0 lb Column Loss 0.19 ft Lubrication Method Water(Open Lineshaft) Column Velocity 3.27 ft/s Lineshaft Length 100.56 in Column Shaft Sleeve Not Included Head Sleeve Not Included Column Bearing Retainer 304SS Lineshaft Power Limit 72 Hp Column Bearing Options Not Included Column Specials Head &Can Data Head&Can Data Head Type Type FL(Fabricated L-Head/ Head Loss 0.10 ft Can with Suction) 150#Disch Companion Fig Not Included Discharge Flange Rating 300# 300#Suct Convenience Fig No suction flange Disch Flange Pressure Limit 740 psi Column Hanger Flange Not Included Head Design One Piece Head Head Sleeve Not Included Discharge Head Material Carbon steel Head Bolting 316SS Headshaft Material 416SS Split Gland 316SS Headshaft Coupling Type Threaded Motor Stand Not included Headshaft Coupling Material 416SS Air Vacuum Valves Not Included Headshaft Diameter(BX) 1.00 in Fabrication Welding Option Not Included Discharge Head Size 6"[152mm] Can Diameter 10 inch[254mm]Can Discharge Head BD 12"[305mm] Can Length 183.13 in Sealing Method Mechanical Seal Can Material Carbon Steel Stuffing Box Material Cast iron Can Bolting Carbon Steel Tension Plate Not Included Suction Flange Rating 150# Mechanical Seal Chesterton 155 1DCW Suction Flange Pressure Limit 285.00 psi Seal Provided By Xylem Inlet Suction Size 8"[203mm] Seal Mounted By Customer Can Mounting Standard Stuffing Box/Seal Hsg Bolt 316SS Inlet on Can Included Stuffing Box/Seal Hsg Brg Bronze Fabrication Welding Option Not Included Seal Housing Material Cast iron Steel Sub Base Not Included Head&Can Specials Motor Data Motor Data Driver Type Vertical Hollow Shaft Motor Motor Efficiency 93.00 Motor Manufacturer US Motor Frame 256TPH Selected Motor Power 20.00 Hp Motor Diameter(BD) 12.00 in Motor Speed 1750 RPM Motor Diameter(BX) 1.00 in Voltage 230/460 Thrust Level 100% Phase/Frequency 3 PH/60 Hz Thrust Capacity 3300 lbs Enclosure WPI Inverter Duty Yes DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number Serial Number SUBMITTAL Quote ID: 9004-181016-001:0:1 QTY: 1 Christensen VIC-FLTM 7CLC, 11 Stages Motor Data Motor Data Steady Bushing Yes Mfg Catalog Number HO20V2BLF Motor Coupling NRR Motor Part Number H020B2A1 FB-WVRU- Insulation Class F 000A0B000 Service Factor 1.15 Max power on design curve Motor Provided By Xylem Driver Size Criteria (NOL) Motor Mounted By Customer Motor Specials Coating Data Coating Data Bowl OD Tnemec 141 (NSF approved): Can OD Standard Green Enamel Expoxy applied at 16 mils min Head ID Tnemec 141 (NSF approved): Column ID Tnemec 141 (NSF) Epoxy Expoxy applied at 16 mils min applied to 8 mils min Tnemec 141 (NSF approved): Head OD Column OD Tnemec 141 (NSF approved): Expoxy applied at 16 mils min Expoxy applied at 16 mils min Enclosing Tube OD Not Included Column Bearing Retainer Not Included Steel Sub Base Not Included Can ID Not Included Testing Data Miscellaneous Specials Weight Data Weight Data Total Bowl Weight 330 lbs Head Weight 353 lbs Unit Bowl Weight 50 lbs /28 lbs Motor Weight 300 lbs Total Column Weight 180 lbs Total Weight 1163 lbs Unit Column Weight 20 lbs Total Rotating Weight 81 lbs INFO.WARNING&ERROR MESSAGES Invalid I's invalid Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to the requirements of the design specifications.Should any Statutory or Regulatory requirements need to be reviewed and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer. Our quotation is offered in accordance with our comments and exceptions identified in our proposal and governed by our standard terms and conditions of sale- Xylem Americas attached hereafter. For units requiring performance test,all performance tests will be conducted per ANSI/HI 14.6 standards unless otherwise noted in the selection software submittal documents.Test results meeting with grade 2B tolerances for pumps with a rated shaft power of 134HP or less and grade 18 for greater than 134HP will be considered passing. Customer is responsible for verifying that the recommendations made and the materials selected are satisfactory for the Customer's intended environment and Customer's use of the selected pump.Customer is responsible for determining the suitability of Xylem recommendations for all operating conditions within Customer's and/or End User's control.Xylem disclaims all warranties,express or implied warranties,including,but not limited to,warranties of merchantability and fitness for a particular purpose and all express warranties other than the limited express warranty set forth in the attached standard terms and conditions of sale-Xylem Americas attached hereafter. Xylem does not guarantee any pump intake configuration.The hydraulic and structural adequacies of these structures are the sole responsibility of the Customer or his representatives.Further,Xylem accepts no liability arising out of unsatisfactory pump intake field operating conditions.The Customer or his representatives are referred to the Hydraulic Institute Standards for recommendations on pump intake design.To optimize the hydraulic design of a field pump intake configuration,the Customer should strongly consider performing a detailed scale model pump intake study.However,the adequacies of these recommendations are the sole responsibility of the Customer. DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number Serial Number OUTLINE DRAWING Quote ID: 9004-181016-001:0:1 QTY: 1 Christensen VIC-FLTM 7CLC, 11 Stages "J"CIA'K"PLCs DIMENSIONS PUMP DATA -EO SP ON"H"BC -- J[Mounting Flange Hole 1.00 in Column Diameter 5"[127mm] Dia] Lineshaft Diameter 1 in[25.4 mm] 4,11 00 K[Mounting Hole Places] 12 Specified Flow 200.00 USgpm 41111 H[Mounting Flange Bolt Circle] 14.25 in Specified TDH 250.00 ft AG[Motor Height] 26.75 in Motor Manufacturer US CD[Motor Coupling Driver Type Vertical Hollow pg DISC HEAD 23.38 in Shaft Motor Height] Selected Motor Power 20.00 Hp r_DD XC[Top Hdshft to top VHS 3 25 in Motor Speed 1750 RPM Motor] s. XC BD[Motor Base Dia] 12.00 in Phase/Frequency 3 PH/60 Hz AID ` j BD Head[Discharge Head Voltage 230/460 : uti BasDia] 1200in.I CD HH[Head Height] 23.00 in WEIGHTS N AD[Mounting Flange 1.13 in Thickness] Total Bowl Weight 330 lbs T DD[Disch Flange Stickout] 11.00 in Unit Bowl Weight 50 lbs /28 lbs DH[Disch Flange Height] 6.00 inTotal Column Weight 180 lbs "" ilUnit Column Wei ht 20 lbs I S[Hanger Flange gDH Stickdown Length] 1.81 in Head Weight 353 lbs ' r -_- R [Hanger Flange OD] 7 50 in Motor Weight 300 lbs ■. Dim UG[Underground 8.00.00 in Total Weight 1163 lbs EN Suction] Total Rotating Weight 81 lbs ME Column Length(COL) 100.56 in 1111 c•L COL[Column Diameter] 5.00 in ii TPL[Total Pump Length] 180.00 in TPL MIN SUB[Minimum Submergence] 16.84 in MN MAX[Max Assembly OD] 7.50 in NOTES == CL[Can Length] 183.13 in 1 Total Pump Length±1.0 inch Illt CAN[Can Diameter] 10.00 in 2 I Tolerance on all dimensions is.12 or±.12 �M BL BL[Bowl Assembly inch per 5 ft.whichever is greater. MIN SUB -- 79.44 in Length] 3 All dimensions shown are in inches unless DE[VIC Suction Flange otherwise specified Stickout]' [0 11.00 in 4 Drawing not to scale. MAX-- V[Sub Base Thickness] 1.13 in 5 %"NPT-Gauge Conn(plugged) W[Sub Base Overall Size] 18.00 in 6 Driver may be rotated at 90°intervals about X[Center Line of Holes] 15.00 in vertical centerline for details refer to driver Y[Mounting Holes Base dimension drawing. Plate Dia] 0.88 In 7 Refer to product IOM for impeller setting Z[Base Plate Opening or requirements Can ID] 10.00 in 8 This assembly has been designed so that its natural frequency responses avoid the specific operating speeds by an adequate safety margin. The design has assumed NOTE: Discharge heads will be the foundation to be rigid. fabricated to the same dimensions as the existing discharge heads DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number T Serial Number CROSS SECTION DRAWING Christensen Quote ID: 9004-181016-001:0:1 QTY: 1 VIC-FLTM 7CLC. 11 Stages —608 . - . —664 _ _ Tao BILL OF MATERIALS Lam ITEM PART NAME CODE MATERIAL ASTM# ................ 1111 C� y Head Assembly 'N �; 608 Headshaft 2227 SST 416 A582 S41600 11 .11"....11.4.1" 600 Head-Discharge 9645 Carbon Steel Fab A53 a 602 Sub Base N/A Not Included N/A 64. Y 604 Nut—Adjusting 2242 Carbon Steel 1018 A108 605 Motor Stand NA NA NA 62• 600 616 Housing 1003 Cast Iron CI30 A48 CLASS 30B n. �l Ili / 617 Bearing-Housing 1618 Bronze Bismuth B584 Modified 61. 618 Gland-Split 1203 SST 316 A744M I 625 Tension Plate N/A Not Included N/A 617 I 626 Mechanical Seal 0000 Chesterton 155 1DCW .1 637 Hanger Flange N/A Not Included N/A —637 648 Headshaft Sleeve N/A N/A N/A 649 648 652 608 Headshaft Coupling 2265 SST 416 A582M 647 730 Key-Motor Gib 2242 Carbon Steel 1018 A108 Aij 1.----645 760 Head Bolting 2229 SST 316 A276 • 779 Gasket-Housing 5136 Acrylic/Nitrile 5136 REV 4 6 --642 Column Assembly 660 642 Column Pipe 6501 Black Pipe Sch 40 A 53 645 Column-Coupling 9645 Carbon Steel Fab A53 /-661 646 Lineshaft 2227 SST 416 A582 S41600 = 649 Lineshaft-Coupling 2265 SST 416 A582M ffila II652 Retainer-Bearing 1205 SST 304 A744M 677 656 Lineshaft Bearing 5121 Rubber Epdm D3568 IIIM 7. 760--�' �r-67o Bowl Assembly 672 673 660 Shaft-Bowl 2227 SST 416 : ` . ,,1 A582 S41600 � 661 Discharge Bowl 1003 Cast Iron CI30 A48 CLASS 30B 692s`.;,--688 890 664 Bearing-Discharge Bowl 1618 Bronze Bismuth 8584 Modified -.I 668 Bearing Tube Adapt N/A Not Included N/A 670 Bowl-Intermediate 6911 Cast Iron CI30 Enamel A48 747 672 Bearing-Intermediate Bowl 1618 Bronze Bismuth 8584 Modified 673 Impeller 1203 SST 316 A744M 673 Impeller 1203 SST 316 A744M 677 Taper Lock-Impeller 2217 SST 416 A582M 680 Wear Ring-Bowl N/A Not Included N/A 681 Wear Ring-Impeller NA Not Included NA 688 Suction 1003 Cast Iron CI30 A48 CLASS 30B 690 Bearing-Suction 1109 Bronze C90300"G"Mod B584 692 Sandcollar 1205 SST 304 A744M 747 Pipe Plug 1046 Malleable Iron A197 760 Capscrew-Hex 2229 SST 316 A276 DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number Serial Number PERFORMANCE CURVE Christensen VQuote IC FID: M9004-181016-001:0:1 CLC$1 St ges 0:1 QTY: 1 _ 'R't in -4--'45 i ! 55 _ ".."..........m. ' 85 70 __� j �� 7-i 77 •�. i- 320 320 i ii----- 80 _`�1.3 - L 1.25 in ` �. 80 C 240 45 55 77 74 _..I--- . 6570 �iiiiiiii. 70 I .1 160 ____---- -- ._ _ 65 i 1 70 .4441s...55 65 80 __.. _. ,. _ 55 ------ ( 45 30 0 40 80 120 160 200 240 280 10 Z N Z 0` 40 80 120 160 200 240 280 ails �� t< t10 i-�r_- 00( _ - 40 80 120 160 200 240 280 US gpm CURVE DATA Specified Flow 200.00 USgpm Design Pressure(Disch Flange) 225.9 psi NPSHr at Design 5.4 ft Specified TDH 250.00 ft Shut Off TDH(Bowl) 373.0 ft Specified NPSH Ratio 1.1 Motor Speed 1750 RPM Shut Off TDH(Disch Flange) -194.6 ft NPSH Margin at Design 42 2 ft Atmospheric Pressure 15 psi Shut Off Pressure(Bowl) 161.5 psi Min Submergence at Design 16.84 in TPL 15.00 ft Shut Off Pressure(Disch Flange) -84.2 psi Actual Submergence 180.00 in Can Length 183.13 in Bowl Efficiency at Design 80.50% Shaft Friction Power Loss 0.04 Hp NPSHa at Grade 33.9 ft Best Efficiency 81.30% Thrust Load Power Loss 0.12703 Hp NPSHa at 1st Impeller 47.6 ft BEP Flow 184.0 USgpm Hydraulic Thrust at Design 899.5 lb Suction Pressure 115.0 psi Design Flow/BEP 108.70% Thrust at Design 927.0 lb Suction TDH 265.7 ft Pump Efficiency 79.57% Hydraulic Thrust at Shut Off 1305.5 lb Fluid Water Motor Efficiency 93.00% Thrust at Shut Off 1349.4 lb Fluid Temperature 68.0°F Overall Efficiency 74.00% Bowl Material Cast Iron with Glass Specific Gravity 1.0000 Friction Loss at Design 0 29 ft Enamel Viscosity 1.0017 cP Power at Design 16.1 Hp Bowl Material Derate Factor 1 00 Vapor Pressure 0.3393 psi NOL Power 16.7 Hp Impeller Material 316SS Density 62 lbs/ft' Max Power(NOL)Flow 250.0 USgpm Impeller Matl Derate Factor 1.00 Design Flow 200.0 USgpm Max Power(NOL)at Max Trim 17 4 Hp Total Flow Derate Factor 1.00 Min Flow(MCSF) 45 9 USgpm Max Power(NOL)Flow at Max Total Head Derate Factor 1 00 Trim 253.0 USgpm Total EfficiencyDerate Factor 1.00 Design TDH(Bowl) 257.0 ft Design TDH(Disch Flange) 521.9 ft Recommended Power 20.00 Hp Curve ID __ E6407CFPC1 Design Pressure(Bowl) 111.3 psi kWh per 1000 gal 1.09058 DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project SJC Steeplechase Tag PO Number Serial Number